Part 2: Sprinkler criteria – What makes one sprinkler better than the other?

When comparing sprinklers, several key factors determine which performs better in the field. A good sprinkler delivers water efficiently, uniformly, and reliably, while minimising energy use and soil impact. These criteria help ensure long-term performance and optimal crop growth.

As discussed in Part 1, sprinkler selection directly affects irrigation efficiency, crop yield, and water usage, making it essential to understand the performance criteria when comparing sprinkler options.

Longevity and reliability: a sprinkler that passes the test of time 

Sprinklers have many parts that can wear over time, especially when the water has particles of sand or silt in them. This causes wear on the flow paths of the components, especially the regulators and nozzle, compromising delivery and flow. In a good sprinkler, all components are of high quality material and accurate design, giving them a long lifespan while staying effective.

Regulators also have a limited lifespan and become less accurate over time. Faulty regulators can lead to excessive wear on the sprinkler’s plate and/or cap. Generally, you should consider replacing your regulators by testing them for accurate pressure regulation after operating 10 000 hours. This lifespan depends largely on the water quality.

High efficiency: getting the right amount of water to the soil with minimal losses

The efficiency of a pivot sprinkler is the percentage of water delivered to the sprinkler that actually enters the soil and becomes available to crops. Typical center pivot irrigation systems achieve efficiencies of 80–90%, though certain products and methods can further improve this. In effect, a sprinkler with a high efficiency will have minimal water losses due to evaporation, wind drift, run-off, etc. 

Various sprinkler parameters affect sprinkler efficiency. A larger droplet will be less susceptible to wind drift and have less evaporation, while a sharper trajectory angle and a larger wetted radius will have more wind drift and soil evaporation. That is why an option like LEPA is so efficient: the spray pattern almost eliminates wind drift and only wets a narrow path of soil meaning very little evaporation. 

The energy equation: a good sprinkler has a low energy requirement (but not too low!)

With centre pivots, the biggest energy cost doesn’t come from moving the pivot itself, but from the motor driving the pump needed to deliver water at a specific flow rate and pressure.

So, why not always just work at the minimum pressure that a sprinkler is rated for, or even lower? The reason is that for any given nozzle size, higher pressure delivers more water. If you drop the pressure, you’ll need to increase the nozzle size to maintain the required water flow. However, pivot sprinkler nozzles have a limit as to the maximum nozzle size that still works effectively. Also, generally speaking, higher pressure regulators will provide accurate regulation for longer than low pressure regulators.

The bottom line is that lower pressure saves energy, but design limitations, sprinkler requirements, and soil absorption rates must be considered. That’s why working with a skilled irrigation designer is essential!

Application uniformity: getting the right amount of water to your crop, everywhere 

To achieve optimal crop yields, it’s essential to apply the right amount of water evenly across the entire field. This is known as application uniformity.

Good application uniformity depends on two key factors. Firstly, each sprinkler should have an even distribution of water over its wetter area. Secondly, the wetted areas of neighboring sprinklers should overlap to prevent dry or overly wet spots

The ideal sprinkler will thus have a large wetted diameter, proper overlap and droplets large enough to minimise wind drift, while not being so big as to cause soil compaction.

The groundwork: obtaining the least amount of soil compaction

When a water droplet hits the ground, it applies a force to the soil, which can lead to compaction. Two main factors influence how much compaction occurs:

  1. Soil type – Some soils, especially those with higher clay content, are more prone to compaction than sandy soils.
  2. Droplet kinetic energy – Higher energy droplets exert more force on the soil, increasing the risk of surface sealing and reducing infiltration. 

However, it’s not just about the energy of a single drop. The total energy delivered over an area, known as energy flux density, also matters. A large number of small, fast moving droplets hitting a small area can have higher energy density than fewer large, slower moving ones over a wide area.

So, it’s not just droplet size or speed alone that matters—but also how many droplets hit, how fast, and over what area. The ideal sprinkler produces relatively small droplets distributed over a wide area. This reduces the energy flux density and minimises soil compaction.

The rules of water distribution  

When talking about uniformity, the wetted diameter of a sprinkler becomes important because of two reasons:

  1. The larger the wetted diameter, the more overlapping you get between sprinklers and thus, the better uniformity you can get.
  2. The larger the wetted diameter, the more time you give the water to infiltrate the soil. Think of receiving 50 mm of rain in two hours, versus the same amount in 1 hour. You will experience less runoff and less water loss. In sprinkler terms, this means a higher efficiency.

 

Droplet size can impact both uniformity and efficiency and it is important to understand its effects. In order for us to have a large wetted diameter, we need to be able to throw the water far from the sprinkler. Larger droplets have more momentum and are thus able to travel further than smaller droplets. Too large droplets may compact soils, while droplets that are too fine are susceptible to wind-drift and evaporation losses. The ideal droplet size falls between these two extremes.  

There are a few rules of physics that dictate water distribution from sprinklers: 

  1. Drop size decreases as pressure increases, i.e. sprinklers on 70 kPa regulators will have a larger drop than on 100 kPa.
  2. Drop size increases as flow increases, so drops will get larger further from the pivot’s centre. 
  3. Every sprinkler has a certain drop size distribution, meaning no sprinkler has one size of drop over its entire covered area.
  4. Larger drops have more momentum than smaller ones and will travel further. Every sprinkler will thus have larger drops being thrown out far from the sprinkler while smaller drops will fall closer to the sprinkler
  5. Sprinkler height can affect drop size. Because the droplets tend to break up as they travel through the air, the lower the sprinkler, the bigger the drops hitting the ground, and vice versa. 

Practically, we aim for a smaller droplet, being thrown as far as possible, with the best possible uniformity.

Droplet size is also important to consider when you have sensitive crops or crops with small seeds. Large droplets can cause damage or seeds being washed out of the soil. Some crops thus require a small drop.

In summary: The take-way points

For the ideal sprinkler, the following is true:

  • It has high efficiency and gets as much of the delivered water into the soil as possible.
  • The sprinkler can work at low pressures.
  • It has the highest application uniformity, and every square mm of soil receives the same amount of water.
  • It leads to the least amount of soil compaction

The ultimate sprinkler will have the ideally sized droplets (not too small, not too big) evenly distributed the widest. Now that we understand what we would like to achieve, let’s take a look at some popular sprinkler options on  the market and how to decide which one is better for your application.

 

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